Checkweigher Load Cells for Rapid Production
On high-speed production lines in packaging, food, pharmaceutical, and chemical industries, the precise weight of each product directly affects overall quality. Even small deviations such as underfilling, mispackaging, or inaccurate net weights can lead to material waste, customer complaints, and negatively affect the brand image.
As the core sensing component of checkweighing equipment, the load cell must be able to accurately capture product weight within milliseconds while maintaining stable measurements under continuous vibration load. To address these market demands, ANYLOAD has developed new load cells engineered specifically for high-speed precise dynamic weighing applications.
Challenge
- Sensor Response Speed: The sensor must stabilize its reading within milliseconds to deliver accurate readings and return to zero within a very small timeframe.
- Output Stability: Production lines operate continuously for extended periods of time, requiring sensors to maintain consistent accuracy throughout operation.
- Vibration Interference: Motors and other production equipment introduce constant vibration that can distort measurements unless the sensor has an innately high vibration resilience and natural frequency.
Solution
- Enhanced response speed is achieved through optimized structural redesign paired with strain gauge integration.
- High fatigue endurance, validated through rigorous fatigue testing, resulting in a theoretical fatigue endurance of 1,000,000 cycles.
- High natural frequency structural design minimizes resonance interference and improves measurement stability in a high-vibration environment.
- Field-proven weighing accuracy demonstrates 98.33% accuracy to distinguish ±1g weight variations for a 230g target on a 100m/min belt speed production line.
Conclusion
ANYLOAD’s specially designed checkweigher load cells deliver rapid response, high fatigue resistance, and exceptional stability, making them ideal for any high-speed and high-throughput production line incorporating dynamic weighing. The advanced structural design ensures reliable performance even under continuous vibration, improving end product quality and production efficiency.
Featured Products
108BS-AD
Single Point Load Cell
See standard version.
- Optimized dynamic weighing performance
- High fatigue resistance, high response speed
- Durable construction with a fatigue strength of ≥ 1,000,000 cycles
- Suitable for checkweighers
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