Automotive Component
Fatigue Testing
Challenge
- Extreme environmental conditions: Instrumentation must be capable of operating reliably in harsh winter conditions, including temperatures as low as -40°C.
- High-cycle durability requirements: Test systems must reliably cycle the handle mechanism hundreds of thousands of times while maintaining precise control, stability, and repeatability.
- Measurement integrity at low temperature: Prior instrumentation lacked thermal stability, leading to zero-drift and measurement errors that undermined confidence in the fatigue results.
Solution
- Maintained Winter Environment: The test stand was equipped with sensing hardware rated for reliable operation in extreme cold. The 101NSGS S-Beam Load Cell was selected specifically for stable performance down to -40°C to support controlled, cold-soak testing without compromising the force signal.
- Measurement repeatability under cyclic loading: The 101NSGS S-Beam supports accurate tension and compression measurements, making it well-suited for the repetitive “pull” and “release” loading of door-handle usage over hundreds of thousands of repetitions.
- Real time readings and measurements: The load cell was paired with the AN310 Panel Mount Indicator for real-time monitoring and high-speed data capture, improving repeatability and reducing the drift and measurement error that can occur when equipment lacks thermal stability.
Conclusion
The ANYLOAD 101NSGS load cell and AN310 indicator provides a high-precision solution for measurement in extreme environmental conditions. This setup maintains accuracy at −40 °C and eliminates the data drift that often occurs during cold-weather trials. As a result, automotive engineers can bypass repetitive re-testing and accelerate their development cycles. For any application involving extreme thermal variances, selecting rugged, temperature-rated sensors is key to achieving reliable fatigue data.
Keywords: Extreme temperature, Lower temperature (-40°C), S-Beam Load Cell, Fatigue Testing
Featured Products
101NSGS
S-Beam Load Cell
See standard version.
Model 101NSGS is a versatile stainless steel IP67 water and corrosion-resistant S-beam with a wide range of rated capacities, built to perform reliably under rugged conditions. The 101NSGS is OIML C3/C4.5 and NTEP certified and is interchangeable with Artech SS20210, Vishay Revere 9363, Coti Global CGSB-SS, Rice Lake RL20000, and more (see: Interchangeable tab). This adaptable design is popular in a wide range of applications, including tank, process weighing, hoppers, and countless other force measurement and tension weighing needs.
AN310
Panel Mount Indicator
See standard version.
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