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풍력 터빈 블레이드 계량

풍력 터빈 블레이드용 중량 측정 품질 보증 솔루션

애니로드는 풍력 터빈 블레이드 제조의 일관성을 보장하는 핵심 시스템을 개발하기 위해 업계 최고의 장력 링크 기술을 적용했습니다.

풍력 터빈 블레이드는 무게와 무게 중심이 정확하게 균형을 이루어야 풍력 터빈의 예상 서비스 수명을 크게 단축시킬 수 있는 무게 불균형을 최소화할 수 있습니다. 불균형한 블레이드는 로터 허브에 고르지 않은 힘을 가하여 기어 박스 및 기타 터빈 구성품의 정렬 불량과 재료 피로 고장을 일으킬 수 있습니다.

도전 과제

  1. Extreme Blade Weight: Modern wind turbine blades can weigh more than 50 tonnes, requiring a weighing system capable of handling extremely high loads without compromising measurement accuracy.
  2. Critical Balance Accuracy: Even a small weight imbalance of only a few hundred kilograms can generate excessive vibration during operation, accelerating wear on turbine gearboxes, bearings, and other drivetrain components.
  3. Large Structural Dimensions: Wind turbine blades can exceed 100 meters in length, making them difficult to support and weigh accurately using conventional weighing methods while maintaining stable load distribution.
  4. Long-Term Measurement Reliability: Blade manufacturers require weighing equipment that maintains consistent accuracy throughout continuous production while allowing periodic calibration to minimize downtime and ensure long-term measurement performance.

솔루션

  1. High-Capacity Wireless Tension Link: ANYLOAD developed a custom wireless tension link specifically designed for heavy wind turbine blade weighing, providing safe and reliable force measurement for loads exceeding 50 tonnes.
  2. Exceptional Measurement Accuracy: The tension link is factory calibrated to achieve a measurement accuracy of ±5 kg at a 50-tonne load, allowing manufacturers to identify and correct even small weight imbalances before blade installation.
  3. Custom Mounting Assembly: A purpose-built mounting assembly with a certified high safety factor ensures secure load transfer while providing stable and repeatable measurements for large blade structures during lifting and weighing operations.
  4. Preventative Maintenance Program: Scheduled recalibration and refurbishment services maintain long-term measurement accuracy, maximize equipment uptime, and ensure consistent weighing performance throughout the production lifecycle.

결론

ANYLOAD’s wireless tension link solution enables manufacturers to accurately weigh and balance wind turbine blades before installation. By detecting even minor weight variations with exceptional precision, manufacturers can reduce drivetrain vibration, extend the service life of critical turbine components, improve operational reliability, and maintain consistent product quality across every blade produced.

문의 제출

키워드:

Wind turbine blade weighing, wind turbine load cell, blade weight measurement, center of gravity measurement, tension link load cell, quality assurance, heavy load weighing, industrial weighing, renewable energy, custom weighing solution

주요 제품

110BH
텐션 링크
표준 버전을 참조하세요.

The ANYLOAD 110BH is a tension link load cell manufactured from nickel-plated alloy steel, featuring a patented design built for reliable tension force measurement across a wide capacity range — from 1t to 120t. Its compact, symmetrical through-hole body accepts standard shackles at both ends, making it well suited for crane scales, overhead lifting and rigging systems, mooring and anchor line monitoring, and structural load testing applications where inline tension measurement is required.

커스텀
족쇄
표준 버전을 참조하세요.

Sets of custom mounting assemblies were required because standard shackle designs did not allow for high-repeatability measurements. These assemblies were tested and ISO17025 calibrated in tandem with the tension link load cells and instrumentation.

사례 연구 살펴보기

컨테이너 크레인 무게 측정

항만 크레인 컨테이너 리프팅 시스템에 통합된 맞춤형 로드 핀 로드셀은 컨테이너 취급 시 정확한 하중 모니터링을 보장하고 안전성을 향상시킵니다. 이 통합 솔루션은 다양한 오버헤드 크레인, 컨테이너, 물류 및 해상 운송 작업에 적용할 수 있습니다.

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S-빔 로드셀 for Race Car Applications

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