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Gravimetric Blender Weighing

Load Cell for Gravimetric Mixture Blender

Gravimetric blenders play a crucial role in industries where precisely monitoring the mixture quantities is required, such as in plastics manufacturing or medicinal processing. Being able to accurately meter raw materials such as fine or coarse powders, resin, regrinds, colouring agents, and other additives ensures efficiency and consistency in the output product. The stringent accuracy requirements demand a load cell that excels in off-centre loading and precision weighing of hopper content.

도전 과제

  1. High Accuracy: The system must be able to consistently deliver precise ingredient doses of materials varying in density, constitution, and at variable flow rates.
  2. Vibration and Impact Management: Load cells must maintain accuracy in a dynamic environment susceptible to disturbance caused by the mixing chamber or adjacent machinery.
  3. Compact Form Factor: Load cells must mount to the hopper above the blender without exceeding the pre-existing packaging constraints imposed by the machine.

솔루션

  1. 이 센서는 맞춤형 고온 및 저온 스트레인 게이지를 사용하며, 데이터 안정성을 보장하기 위해 온도 보정 및 피로 테스트를 추가했습니다.
  2. 전기 절연성, 화학적 안정성, 넓은 온도 범위, 낮은 휘발성을 갖춘 특수 진공 밀봉 소재를 사용합니다. 엘라스토머 소재는 특수 연마 및 검사를 거치고, 항공우주 등급의 진공 케이블을 사용하여 센서가 진공 환경에서 작동할 수 있도록 합니다.
  3. 스트레인 게이지 보호, 두 층의 진공 재료 밀봉, 캡 밀봉 등 3중 밀봉 시스템이 사용됩니다. 이러한 다층 보호 기능은 습기가 센서의 성능에 영향을 미치는 것을 효과적으로 방지합니다.

결론

By integrating ANYLOAD’s single-point load cells into the gravimetric blender, the system delivers ±0.03% weighing accuracy for precise material blending and improved production efficiency. Its compact, space-saving design fits a wide range of hopper configurations while handling eccentric loads with reliable performance. Constructed from high-strength aluminum alloy, the load cell offers excellent durability, vibration resistance, and cost efficiency. The single-point design also simplifies installation by eliminating the need for junction boxes, while its optimized structure provides enhanced torsion resistance for long-term stability and accurate weighing.

문의 제출
AL-Gravimetric-Blender-Weighing

키워드:

Gravimetric blender weighing, gravimetric blender load cell, blender weighing system, hopper weighing, hopper load cell, gravimetric dosing, batch weighing, ingredient dosing, process weighing, industrial weighing, plastics manufacturing, resin weighing, additive dosing, precision weighing, load cell, single point load cell, industrial automation, material handling, weighing solution, ANYLOAD 108AA3MUN

주요 제품

108AA3MUN
싱글 포인트 로드셀
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Offering superior value and reliability, the 108AA3MUN is a robustly designed single-point load cell popularly used in packaging scales and other direct mounting applications. The 108AA3MUN is interchangeable with Vishay Tedea-Huntleigh 1010/1015.

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애니로드의 563YS 싱글 엔드 빔 로드셀을 사용한 비료 카트.

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