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Torque Monitoring System for Auger Drills

Torque Load Cell Integration

As core equipment in pile foundation engineering, geological exploration, and mining, the operational quality and safety of auger drilling machines depends heavily on precise control of the drill-string torque.  Torque information from ANYLOAD sensors not only indicates soil hardness, drill bit wear, and drilling efficiency, put also provides a quantitative defense against auger breakage, stuck drill events, and structural failure, increasing operational efficiency and safety.

도전 과제

  1. Vibration & Impact: Drilling tools endure large cyclic impact loads, necessitating sensor fatigue resistance over prolonged operation.
  2. Site Contaminants: Harsh field environments expose sensors to debris such as dust and mud, requiring robust ingress protection, typically IP67 or higher.
  3. Wide Temperature Range: From -20°C to +85°C, sensors must avoid drift caused by thermal expansion/contraction of the body and temperature-dependent material property changes.
  4. Electromagnetic Interference: High power inverters and generators create strong interference, requiring strong protection against signal interference.

솔루션

  1. Constructed from high-strength alloy steel engineered through mechanical analysis to withstand millions of high-impact cycles while safely handling loads exceeding 150% of full scale (FS) capacity.
  2. Designed with temperature compensation signal isolation measures that supress temperature-induced drift and EMI from surrounding equipment, ensuring long-term stability and accurate torque readings in harsh operating conditions.
  3. Built with a compact, high-stiffness structure that achieves a high natural frequency, enabling rapid response to changing torque loads.
  4. Paired with high-sample rate instrumentation, it enables real-time torque data acquisition and millisecond-level display of current torque values for immediate operator feedback.
문의 제출

결론

The ANYLOAD Custom Torque Sensor for auger drills delivers reliable, high-accuracy torque monitoring by leveraging our company’s years of technical expertise in mechanical design with robust environmental protection.  The rigid, high-stiffness structure ensures precise measurements under all loads even under vibration, temperature variation, and off-axis loading.  The forged alloy steel construction allows for a built in 150% FS safety margin, significantly reducing failure rates.
Using a quick-release axial mounted design, replacement time can be as short as 30 minutes.  The Custom Torque Sensor is a true plug-and-play replacement that requires no professional calibration on site, keeping downtime to a minimum.  Additionally, ANYLOAD offers complimentary topology optimization services to tailor to each individual drill shaft, special constraints, and load characteristics as we understand the importance of a reliable structure in heavy machinery environments.
By emphasizing mechanical reliability, structural optimization, and stable long-term performance, the Custom Torque Sensor offers a dependable foundation for torque monitoring to enhance drilling efficiency, safety, and supporting more intelligent construction operations.

Crane-Driller

키워드:
Torque Sensor, Auger Drills, IP67, Construction Operation, Quick Release Axial Mount.

주요 제품

110ES-WL-HP
Wireless Tension Link
표준 버전을 참조하세요.

110ES-WL-HP Salt Water-Proof Tension Link, Stainless Steel, IP68/IP69K

Field-tested with Canadian fishermen, the 110ES is the perfect scale for weighing fish at sea or really any other tension weighing need where accurate performance in difficult environments is the top priority. More compact than any other tension link of a similar capacity on the market, tougher with 200% safe overload and 400% breaking overload, and more resilient (saltwater corrosion resistant IP68/IP69K full submersion waterproof), this line of tension links has few equals.

      • 인클로저 재질: 스테인리스 스틸 주물
      • 정확도: 최대 1:5000 분할
      • 용량 1t, 2.5t, 5t, 10t, 20t, 30t, 50t, 100t
      • 안전 과부하: 200%의 풀 스케일
      • 과부하 돌파: 400%의 풀 스케일
      • IP 등급: IP68/IP69K
      • 표시기 (805HP-WL) 및 족쇄 는 별도로 판매됩니다.

805HP-WL
휴대용 무선 디지털 표시기
표준 버전을 참조하세요.

  • 풀 스케일 출력: 3mV/V± 0.25%
  • 안전 과부하: 150%
  • 과부하 차단: 300%
  • IP 등급: IP67
  • NTEP 1:9 500 Class III, Multiple Cell and 1:5 000 Class III, Single Cell certified from 250lb-2.5Klb
  • NTEP 1:10 000 Class III, Multiple Cell and 1:6 000 Class III, Single Cell certified from 4Klb-20Klb
  • OIML MAA C4, Y=15 000 certified from 1Klb-5Klb
  • OIML C6 certified from 10Klb-20Klb

사례 연구 살펴보기

애니로드의 563YS 싱글 엔드 빔 로드셀을 사용한 비료 카트.

농업 계량 솔루션

농업 업계가 최적의 결과를 위해 카트 및 모바일 장비용 로드셀을 사용하는 방법

터빈 수명 연장

풍력 터빈 블레이드 연구를 위한 중량 측정 품질 보증 솔루션

백 충전 기계 로드셀

효율 극대화를 위한 백 충전 및 기타 공정 계량 및 제어 시스템

맨 위로 스크롤